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Sarplast is the
world leading company in the design,
manufacturing and supply of Glass Fiber
Reinforced Plastic (GRP) pipes and
fittings with the Dual Helix Technology.
Sarplast Qatar W.L.L. has been
set up with the target to further
develop the filament winding GRP
technology and products in the G.C.C.
market of and to continue working and
increasing the experience of
manufacturing started in 1973.
Diameters in the Doha Plant are
available ranging from No. 600 mm up to
No. 3000 mm, and for operating pressures
up to 30 bars. Al
Remal Trading leading
investor owned by Ebrahim AI Neama who
is a leading investor in the financial
and industrial community
SPC Hold Special
Project Company owned
by a leading Qatari investor.
Abu Dhabi Pipe Factory
Leading manufacturer in the UAE of GRP
pips
The Factory:
is located in the new industrial area
of Doha, Qatar and can its facilities
can be summarized as follows :
-
Total
Area: 42.000 m2
-
Production
Area: 4.000 m2
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Production
Capacity: 11.000 Tons/year
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Production
Units/Pipes: 2 lines
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Production
lines Fittings: 1 workshop
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Prefabrication : 1 workshop
Characteristics of Filament Wound GRP
pips: Pips
are formed by adjusting the relative
speed of the mandrel rotation and the
movement of the glass distributor, to
achieve the pipe predefined design,
according to the required winding angle.
Pipe properties can be varied by
adjusting the proportions of materials
which may also include high purity sand.
Main characteristics are:
-
Smooth
internal bore which remains
constant.
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Fully
Corrosion resistant in regard to the
conveyed fluids, aggressive soils
and vacant currents.
-
Several
joining options available as the
bell & spigot joint manufactured
monolithic to the pipe
-
Standard
pipe lengths is 12 meters, through
any intermediate length is available
.
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Light
weight that allows an easy
installation.
GRP Field
of application:
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GRP piping
system with large diameters for low
pressure applications as aqueducts,
sewers, sea water intake and
discharge
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GRP piping
systems for chemical, petrochemical,
food and power industry.
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GRP piping
systems for pressure applications,
cooling systems and potable water
lines.
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Shipbuilding applications and
offshore installation: Marine piping
systems seawater, cargo, flammable
liquids, sounding lines.
-
GRP piping
systems for pressure applications
for civil and industrial sewers,
cooling systems and potable water
distribution lines.
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Submarine
GRP piping systems where high
resistance to abrasion are required
as desulphurization plants, quarry
and slurry piping installations.
-
GRP piping
systems for the fire fighting
networks manufactured under the
prescription of the factory mutual
certification.
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GRP piping
systems for the deep water wells
manufactured under own internal
know-how.
Engineering
Services:
Stress analysis on both aerial and
buried GRP piping systems with (CAESAR
II 4.5 – Code )
Surge analysis (transient and static)
with pipenet software.
Calculation of behavior of GRP buried
pipes according to AWWA C 95/950
Standard code.
Hydraulic calculations according to the
most used formulae (Hazen Williams,
Colebrook, and Bazin)
Support engineering and design.
F.E.M. Analysis on a GRP fitting, joint
or spool.
Bill of quantities of pipes, fitting,
valves, gaskets and bolts.
Isometrics of GRP lines for both aerial
and buried applications (AUTOCAD)
Drawings of Profiles and altimetry of
pipelines plans, sections and details of
various lines.
Details and general drawings of Spools
drawings of GRP fitting like flanges,
lamination, Branch connections, etc.
Technical Assistance:
Sarplast can
complete the supply assuring the
availability of its own skills and
experienced supervisors for the
Supervision for the following activities
:
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Assembly
activities
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Lamination
activities
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Hydro-testing activities
Installation Efficiency:
Filament wound pipes are available in
12m lengths and installing them
guarantees their fast and practical
installation compared to many other
systems since the bell and spigot joint
makes the pipes assembly and joining
very easy.
The nipple sealing test guarantees the
successful execution of the final
hydraulic test that therefore this may
also be avoided.
If the joint is also provided with
locking keys. Then the use of thrust or
anchor blocks can be reduced enormously
or can even removed completely.
Fitting:
Sarplast can produce in GRP a wide range
of fittings (elbows, flanges, tees
reducers, etc.) and prefabricated
spools, that are supplied ready to be
installed.
Fittings can be manufactured either by
hand lat-up, by contact molding or by
spray-up.
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